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Case studyKnitWell Group distribution center · Columbus, Ohio

How KnitWell covers the busy weeks it can't plan, without hiring full time for them

“We can post today and we'll get applicants within eight, ten hours.”

Thomas Murray
Thomas MurrayOperations Manager, KnitWell Group distribution center
Video: Thomas Murray, KnitWell Group distribution center
  • 2,259shifts covered at the distribution center in 12 months
  • 86%of those shifts went to people who had worked there before
  • 577 → 13shifts in the busiest month (October) and the quietest (January)
A distribution center with a long row of loading docks

The operation

A two-shift distribution center outside Columbus

KnitWell Group's distribution center in Pataskala, Ohio, runs receiving, e-commerce and retail on two shifts. All three departments staff with Upshift, and have for about two years.

Pataskala, Ohio2 shiftsUnloadingPicking & packingLabeling
Trucks lined up at the loading docks while one trailer is unloaded

The challenge

Volume that does not follow the plan

Thomas plans headcount every three months and checks the forecast every week. But trucks get held at a port and then arrive together, and some projects land with a week's notice. Hiring for those weeks makes no sense, and overtime wears the crew out.

“We do like a three-month plan… And then we also look at, are there a lot of spikes or peaks within those months that we don't really need to hire full-time.”

What changed for Thomas's team

Four things, each in their own words.

01 · Speed

A shift posted today has applicants within eight to ten hours

“We can have trucks get held up at port, on the West Coast or East Coast, and next thing you know we've got all these trucks we've got to unload and process on a Thursday or Friday. So we've got to get some extra people in next week to get through this.”

Thomas MurrayThomas Murray · Operations Manager

Thomas posts the shifts the day he knows about the volume. Vetted local workers on W-2 payroll apply within hours, and his favorites see the shift first.

Picker / packer · 10 spotsPosted 6:00 AM
Posted
+4
7 appliedby 3:00 PM the same day
7 applicantswithin 9 hours of posting
02 · Flexibility

Upshift covers the peak, so his crew works less overtime

“It's not worth us to hire, you know, ten people for one week's shift out of a month. So if we can supplement with Upshift and get the people in here and still get through the volume without spending a lot of overtime, then that works really well for us.”

Thomas MurrayThomas Murray · Operations Manager

The center plans headcount every three months. Upshift covers the weeks the plan cannot predict, and the center pays only for the shifts people work.

October · 577
January · 13
You pay for the shifts people workBusy month or quiet month
03 · Visibility

Fewer surprises: supervisors see who is coming before every shift

“Getting that message ahead of time … gives us a lot of flexibility, and we can kind of change our game plan each day. So I think that's huge for us.”

Thomas MurrayThomas Murray · Operations Manager

Upshift sends a roster before every shift, and supervisors and group leads see the same live dashboard. When the plan changes, they know early and set up the day around it. Across Upshift, more than 98% of booked workers show up or let the client know ahead of time.

Roster sent · 6:00 PMthe evening before the shift
Dana L.Packing · 6:00 AM
Confirmed
Andre W.Receiving · 6:00 AM
Confirmed
Nina P.Labeling · 6:00 AM
Confirmed
Fewer surprisessee who is coming the evening before
04 · Familiar faces

Regulars jump straight back into work, with no retraining

“We also have our favorites list on your site, so we always post favorites first. So that way we know anybody that's worked here before will come back, or is able to come back, right away. So that kind of helps us with not training, which is really good.”

Thomas MurrayThomas Murray · Operations Manager

Favorites are the people Thomas has marked as his regulars. 86% of last year's shifts went to someone who had worked at the center before.

Dana L.42 shifts here
♥
Andre W.31 shifts here
♥
Nina P.18 shifts here
♥
Your favorites see it firstpeople who already know the floor
“
We've used Upshift for probably the past two years pretty consistently. So it's definitely made a difference for us, and we don't really have a reason to look anywhere else at this point.
Thomas Murray
Thomas MurrayOperations Manager, KnitWell Group distribution center

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